ECO-LOGICAL TECHNOLOGY
OZONE SYSTEMS-DOMESTIC AND INDUSTRIAL
Eco-Tec

44 Klooflands Road,                              Cell  (+27) 83 625 0276
P.O. Box 613, Kloof, 3640                     Tel   (+27) 31 764 5231
Durban, Kwazulu Natal, South Africa   Fax  (+27) 31 764 1295 Voip: inphonex 8898000

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Proudly South African
info@eco3.co.za

 

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Drinking Water Bottle Filler, Potable Water Bottling. Rinsing, Capping, Labelling

Complete Systems for Filling and Refilling Drinking Water Bottles for Commercial Use.

Our Turnkey ('Ready to Run') Automatic Pre-treat & Purification System for Hand/Tap filling: (see further below for fully automatic systems for bottle filling, Labelling etc

  • SAND FILTRATION
    A 12 micron particle size filters the water through sand removing dirt, sludge and other undissolved solids.
  • ELEMENT FILTRATION
    Then a 5 micron element filter removing all undissolved solids down to 5 micron, and a final element filter then removes all undissolved solids further down to to 1 micron.
  • REVERSE OSMOSIS
    This type of system produces one of the purest forms of water available, removing 99% of all contaminants and dissolved solids from water leaving behind almost only water molecules; rejecting all contaminants including bacteria and sodium. (Membrane pore size is 0.001 micron).
  • CARBON FILTRATION
    Carbon filtration removes organic chemicals, pesticides, herbicides, chlorine and it's derivative the carcinogenic Trihalomethanes from water. Odours and unpleasant flavours are removed and the water tastes clean.
  • UV PROTECTION
    The ultraviolet is the next pathogen control phase which sterilizes the water before ozonation.
  • OZONATION
    Ozone is the final polishing phase and ensures no survival of pathogens bacteria viruses. The ozone treatment is essential for water bottling because it plays a multiple, beneficial role in the production of bottled water and assures a good quality, storage stable product. Ozone is the most powerful, chemical disinfectant available. It disinfects them all: the water, the bottle, the bottling equipment, the sealed cap of the bottle and any air borne micro organisms in the air space above the water. Furthermore, it improves, taste, eliminates odour and oxidizes undesirable organic and inorganic materials that might be present in the source water. Then, once ozone has done its job, it decomposes to harmless oxygen. Should you wish for an ideal disinfectant for bottled water, you could not dream of a better one than ozone.
    Your Fully treated OZONATED WATER is now ready for bottling/ storage/drinking.

Price of System:

We supply the complete Eco-Logical (Eco-Tec) 5000 Potable Water bottling system as listed including 2 X 'hand/tap filling/ decanting' tables - 6 point and 4 point in stainless steel and all pumps valves and piping.
(This involves 3 X 5000Litre Storage and process Tanks capacity so is actually 15 000 litres total in holding.

The whole system in ready to run state (turnkey) will cost +/-R 258 000.00. Excluding VAT and transport to your position.

There are no hidden costs or 'locked in' contracts, franchise complexities and costs.
We do hope you'll optionally service your equipment with us and replace filters/ consumables through us.
We can also supply a variety of plastic bottles shapes and sizes for you,  labelled or not.

See Here an example of 'compact' complete automatic water purification Reverse Osmosis with prefiltration, ultraviolet and ozonation. For hand/tap filling Production 5625 litre/day. Location Bloemfontein City. Cost: Pre-filtration skid & RO including UV and ozone @ R 140 000.00 (using your own tanks & piping)

(Emily Hobhouse , off Dan Pienaar Drive)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

If you're in the Bloemfontein area pop in and try some top quality 'Cactus' (pharmaceutical quality) drinking water - Chilled - produced by 'RO3'

Most our equipment is locally made and serviced - we also export our ozone equipment, globally.

See Here Below for Fully Automatic Blowing, Filling, Bottling and Labelling Systems

Blow Mould, Fill, Bottle and Label Systems

Automated Systems

Example: with individual Costing of a very popular smaller system

They feature in order - scroll down to view. you can choose part or all.

3-In-1 Bottling, Capping and Filling Machines Inline: All prices exclude VAT and freight

No Machine description Price
Rinsing filling and capping machine   R 440,000
2 Approximately 10 metres conveyor R 35,000
3 Date Batch coding machine R 75,000
4 Self adhesive labelling machine for round bottles R 98,000
5 Automatic shrink wrap machine   R 195,000
6 CIP manual system R 38,000
7 Stainless steel pipe work R 42,000
8 Installation costs and training (Approximately) in South Africa R 35,000

Here Starts - Bottle Packaging Production Line

Rinsing, Filling and Capping Machine (CGF 8-8-3) includes:

No Equipment name QTY Remark
1 Rinser-Filler-Capper 3 in1
CGF 8 – 8 - 3
1set Capacity2500
Based on 500ml
The speed can be adjustable
1,A  Standard cap-unscrambler 1set  
1.B Air conveyor 2.4 m  
1.C Bottle conveyor 4.8 m  
1.D Spare parts  1 set  

Then:

Date Batch Coding Machine

Date Batch Coding

Maximum Print Speed 1000 Feet / Minute 304 Meters / Minute
Number of Lines 1 to 4
Characters Per Line 256
Character Height 05” - .98” 1.2 - 15 mm
Fonts 7 Microsoft Fonts
Umbilical Length 4.92 feet, 1.5metres
Graphic Capabilities Yes
Interface RS-232
Programmable Output Yes
Print Direction Bidirectional
Print speed Yes
Synchronization Yes
Cabinet stainless steel 406 X 381 X 292 mm
Cabinet Dimension 406 X 381 X 292 mm
Print head Dimensions 209.5 X 129 X 42 mm
Weight 14.51 Kg

Then:

Self-Adhesive Label Applicator, Round Bottles with Wrap Round

Self-Adhesive Label Applicator, Round Bottles with Wrap Round

  Driven Servo control
Operation direction 50 - 100
Production (bottles/min) 120 BPM
Labelling accuracy +/- 1.00mm (subject to roughness of plane
Application specification of label Graze, transparent or not

Label diameter (mm)

300mm (max)
Umbilical Length 4.92 feet, 1.5metres
Size of label Width 15-150mm, length 15-300mm
Weight (kg) 500
Power 800W
Voltage AC220V50/60HZ Single phase  
Application of bottle (mm) 2400 (L) 1300 (W) 1500 (H)

Then:

Full Automatic Wrapper

Description:

• Frequency converter speed adjust, two segment convey device.
• Bottle pushing, thermo sealing and cutting whole movement adapt to pneumatic fracture.
• Proximity switch control film length.
• Touch screen, PLC system greatly increases facility movement reliability.
• Double-wind recycle fan machine, ensure shrinkage tunnel inside even temperature.
• Super big wind-volume cooling system, ensure quickly get into shape.
• Anti-high temperature Teflon convey belt, convey steadily, high-strength anti-abrasion.
• Frequency limitless speed adjust convey belt frame.
• Convey belt height can make according client requirement, adjust range:±50mm
• Bottle convey machine can meet with client bottle forward direction requirement, can lengthen or shorten.
• Wing stainless steel heating system, endurance.
• Meet with product instant stop requirement product-bearing rack device ensure production line consistency.

Main technical Parameter

• Maximum power: 20kW
• Working air pressure:0.6 MPa
• Air compressor requirement: exhaust pressure: 0.8MPa, flux: 0.25m3/min
• All kinds of thermal shrinkage film for example: PE, PP, PVC, POF.
• Width of wrapping film:≤600mm
• Thickness of wrapping film: 0.03-0.15mm
• Feeding conveyor height: 920mm(adjustable)
• Length of feeding conveyor:2600mm
• Outlook dimension of equipment: 5050*3300*2100 mm
• Total Weight of equipment: 1200kg
• Maximum packing dimension:600*400*350 mm (big diameter bottle could be 450*300*400mm)
• The length of thermal sealing & cutting knife: 700mm
• Thermal shrinkage temperature: 160-250 ℃
• Speed: 8-15 packages
• Normal bottle quantities in one package (round shape or rectangle)

4 rows 4*6 4*5 4*4 applicable bottle dimension: Φ40-Φ73mm
3 rows 3*4 3*3 3*5 applicable bottle dimension: Φ73-Φ98mm
2 rows 2*3 2*4 applicable bottle dimension: Φ98-Φ140mm
1 row 1*2 applicable bottle dimension: Φ140-Φ300mm

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Pictures of more variants and sizes

Larger systems Prices on Application

 

 

 

 

 

 

 

 

 

 

Larger unit, Bottle, Fill and Cap, Close Up

Blow Molder System:

Main parameter:

Model

CM-8Y1
Container Product material PET
Volume 0.1L-2L
Theoretical output 600-800PCS/H
Preform length 15mm-350mm
Preform inner diameter φ5mm-38mm
Moulding Max.mould plate Dimenstion (L x W) 350x380mm
Max.mould thickness 180mm
Clamping force 45KN
Mould opening stroke 16mm
Machine size and weight Main machine (L x W x H) 160x60x161cm
Main machine weight 500Kg
Heater (L x W x H) 187x63x145cm
Heater weight 250Kg
Power 17.5kw

500ml Bottle mold

 

 

High Pressure Compressor

Double Bottle Blowing

 

 

 

 

 

 

 

 

 

 

 

Blow Moulder Station

 

 

 

 

 

 

 

 

 

 

 

Premix Carbonation for larger system

10 000 Litre per Hour Reverse Osmosis System Complete

More on Reverse Osmosis RO Water Treatment.

Contaminant Rejection by Reverse Osmosis

SODIUM...............99%

CADMIUM.............99%

CHROMATE................99%

CALCIUM.............99%

SILVER...................98%

CYANIDE....................95%

MAGNESIUM.......99%

MERCURY.............98%

SULFITE......................99%

POTASSIUM........98%

BARIUM................99%

THIOSULFATE...........99%

IRON.....................99%

CHROMIUM..........99%

FERRO CYANIDE......97%

MANGANESE......99%

LEAD......................99%

BROMIDE...................98%

ALUMINUM.........99%

CHLORIDE.............99%

BORATE.....................50%

AMMONIUM.......97%

BICARBONATE.....98%

SULFATE....................99%

COPPER................99%

NITRATE................97%

ARSENIC....................99%

NICKEL................99%

FLUORIDE.............98%

SELENIUM.................99%

ZINC......................99%

SILICATE...............98%

ASBESTOS.................99%

STRONTIUM........99%

PHOSPHATE.........99%

RADIOACTIVITY......98%

Biological Contaminant Rejection

BACTERIA ......................99%

PROTOZOA.....................99%

GUARDIA..........................99%

CRYPTOSPORIDIUM.......99%

PROTOZOAN CYSTS....99%

More on Ozone Water Treatment.

The ozone treatment enhances the water quality of most drinking water in general. However, it is a key and essential treatment for the production of safe, high quality, good tasting, aesthetically pleasing and storage stable bottled water that the consumers have come to expect. The development and adaptation of ozone treatment in the 1970’s resolved the troublesome and sometimes embarrassing problems with disinfection and storage stability and set the water bottling industry onto its decades long rapid double digit growth pattern. By the year 2001, the annual sales of bottled water exceeded 5.5 billion gallons and surpassed $ 6 billion dollars in the US. A discussion of the biological and chemical processes involved in the treatment are presented below.
Ozone treatment is the most frequently used disinfection process in water bottling today. With the application of a single ozone treatment step, the water bottler can disinfect the water, the bottling equipment, the bottle, the air above the water and the sealed cap of the bottle, thereby provide a most effective barrier to microbiological contamination for the protection and benefit of the consumer. These are the reasons why most water bottlers rely on ozone treatment to provide a safe, good tasting, aesthetically pleasing and storage stable product.
As the ozone treatment became a well accepted, routine part of the water bottling process, many of its other benefits beyond the disinfection have become taken for granted and nearly forgotten. Some water bottlers may not even realize today that the use of ozone also provides benefits, such as, improved taste, elimination of odour, and long 2 years storage stability. These benefits have improved their product substantially making it a good tasting and safe. These are the product quality features that the costumers have grown to expect and enjoy.

Reactions of Ozone
Once the ozone is dissolved in the water, it undergoes three simultaneous reactions. They are discussed below in detail.
1. Disinfection: The disinfection process treats the water against bacteria, viruses and parasites such as Giardia and Cryptosporidium. While many more details are available in the literature (1,3), it is sufficient to say here that ozone is a highly effective, general, broad-spectrum disinfectant. It is considered to be the most effective chemical disinfectant commonly available against all the above mentioned microorganisms. See Table III. The extent of the disinfection can be defined in terms of the Ct value. The Ct value is the product of dissolved ozone concentration (in mg/l) and disinfection time (in minutes). For the disinfection effect of ozone see Tables III, IV and V.
The relative disinfection effects, that is the values of the Specific Coefficient of Lethality of four disinfectants are shown in Table III on four microorganisms. The data in Table III indicate that ozone is 5-25 times more effective against bacteria, viruses, spores and cysts than the various chlorine type disinfectants, such as, hypochlorons acid, hypochlorite, or chloramine.
The Ct values proposed by the EPA for the disinfection of Giardia are displayed in Table IV. These data indicate the recommended Ct. values for the various degrees of inactivation under six temperature conditions.
The required Ct. values for 99% inactivation of six different microorganisms are summarized in Table V. The data in Table V provide the recommended Ct values for the selected group of four different disinfectants including ozone. In general, the disinfection by ozone requires significantly lower Ct. values than by the other three disinfectants covered. They are: chlorine, chloramines or chlorine dioxide. This fact is
due to the substantially more powerful disinfection effect of ozone.
2. Chemical Oxidation: Ozone is a powerful oxidizing agent. It is very effective in water treatment against essentially all taste and odour causing organic materials and oxidizable inorganics like iron, manganese and sulphide ion. Again, these reactions have been studied in great detail and are reported on in the literature. (4). The required ozone concentrations and reaction times are dependent on the type and concentration of the oxidizable pollutants present in the water and on the water quality. They should be determined experimentally in a treatability study.
3. Decomposition: ozone is an unstable compound under room temperature and near room temperature conditions and decomposes rapidly to oxygen. The decomposition rate is influenced primarily by water temperature and pH. The half-life of ozone at 20oC and pH 7.0 is typically 24 minutes in potable water. See Figure 4. In most cases there is ample time available for the ozone decomposition to take place before the bottled water is delivered to the consumer. Typically, 5-10 hrs should be sufficient. More specifically, the decomposition rate is dependant on pH, temperature and the type and concentration of inorganic salts present in the water.

Tables Ozone Inactivation of Micro organisms

Regulatory Oversight:

The Food and Drug Administration (FDA) has the regulatory and oversight responsibility over the bottled water in the USA. Title 21 of the Code of Federal Regulations (CFR) under Section of Part 165 outlines the required physical, chemical, radiological and microbiological parameters for bottled water (5). The FDA automatically adopts the applicable improvements and changes in drinking water quality requirements set by the EPA. The IBWA standards are based on FDA and EPA regulations.
The FDA has granted GRAS status for ozone disinfection in November 1982. According to the FDA: “a substance added to the food (and water is a food) may be marketed without a regulation if it is one which is considered as
Generally Recognized As Safe (GRAS) by experts qualified by scientific training and experience to evaluate safety”. Thus, the FDA classified ozone as Generally Recognized As Safe” (GRAS) for use as a disinfectant for bottled water up to a residual dissolved ozone concentration of 0.4 mg/l.
Furthermore, the FDA has recognized ozone treatment to be a Good Manufacturing Practice (GMP) for the bottled water industry. This regulation appears in Code 21 of Federal Regulations, Section 129.80 d.4 and first appeared in the Federal Register 11566, 12 March 1975. The minimum ozone treatment for GMP is “0.1 part per million (0.1 mg/l) ozone in water solution in an enclosed systems for at least 5 minutes.

Please fill in your contact and enquiry details and send an email for a free consultation regarding your needs; Click Here: info@eco3.co.za